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 Post subject: Best tool for this task?
PostPosted: Wed Apr 19, 2017 2:15 pm 
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Brazilian Rosewood
Brazilian Rosewood

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Currently I use a chisel upside down to carve out the bulk and hit the rest with a rasp.

I feel there should be a better tool for bulk removal at this area.

What do you use?

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PostPosted: Wed Apr 19, 2017 2:45 pm 
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Brazilian Rosewood
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I got one of these years ago and use it to hog off material and rough shape the heel. Follow with what you do, upside down chisel and various rasps.

http://www.grizzly.com/products/7-1-2-x ... nder/D4595

The price has gone up quite a bit since I bought mine.

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PostPosted: Wed Apr 19, 2017 2:47 pm 
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Cocobolo
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I use an upside down belt sander in a vice with 80 grit belt.Does it quite quickly but not too fast.

Sent from my D6603 using Tapatalk


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PostPosted: Wed Apr 19, 2017 2:53 pm 
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Walnut
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I use an osscilating spindle sander (OSS). I got mine off the home depot website for just over $100.

I like Terence's hand held sander option, but strangely enough a tabletop OSS was cheaper, and for me more versatile.


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PostPosted: Wed Apr 19, 2017 3:18 pm 
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Brazilian Rosewood
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I use a coping saw to get it close and then a coarse Dragon rasp followed by a fine one. I used to use chisels like you do until I got the rasp sometime about a year ago and there is no going back. I think the rasp is the best tool for the job IMHO.


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PostPosted: Wed Apr 19, 2017 3:42 pm 
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Koa
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I got one of the LMI razor files. I really like it for aggressive stock removal. Allows you to keep control...

https://www.lmii.com/products/tools-ser ... azor-files

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PostPosted: Wed Apr 19, 2017 3:43 pm 
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Brazilian Rosewood
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I was wondering if there was a special gouge or draw knife type of thing...


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PostPosted: Wed Apr 19, 2017 4:35 pm 
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Koa
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We use a small Pfeil carver's draw knife with ball-style handles set at 45 degrees or so. That and a medium Auriou rasp do a nice job of bringing the area down to the lines.

https://www.woodcraft.com/products/pfeil-swiss-made-carvers-drawknife

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PostPosted: Wed Apr 19, 2017 4:43 pm 
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Four in hand rasp.

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PostPosted: Wed Apr 19, 2017 6:05 pm 
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Brazilian Rosewood
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That draw knife looks like it could get a lot done in a short time.


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PostPosted: Wed Apr 19, 2017 6:19 pm 
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Violin knife and upside down chisel... and sometimes a file if I get ripples.


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PostPosted: Wed Apr 19, 2017 6:36 pm 
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Koa
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Rotory rasp in a drill motor, than SM Dragon file, followed with Grizzly blatter sander with 100 grit drum

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PostPosted: Wed Apr 19, 2017 7:48 pm 
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Just use something that removes wood and that you can control :) Seriously, I use a 1" chisel with a mallet followed by various rasps and then sandpaper. Lots of ways to get it done.

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These users thanked the author SteveSmith for the post: Bri (Wed Apr 19, 2017 10:58 pm)
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PostPosted: Wed Apr 19, 2017 8:18 pm 
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Brazilian Rosewood
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A Nicholson #50, Auriou long #12, and cloth backed sand paper does the trick for me...


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PostPosted: Wed Apr 19, 2017 8:56 pm 
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Brazilian Rosewood
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I use a large router bit and a simple jig to rough out both the neck shaft and the end block in the same operation.


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PostPosted: Wed Apr 19, 2017 10:07 pm 
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Clay S. wrote:
I use a large router bit and a simple jig to rough out both the neck shaft and the end block in the same operation.

Got any pics?

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PostPosted: Wed Apr 19, 2017 10:28 pm 
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Custom made skew chisels- one left one right.

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These users thanked the author Chris Ensor for the post: Bryan Bear (Thu Apr 20, 2017 11:45 am)
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PostPosted: Wed Apr 19, 2017 10:57 pm 
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I guess the best tool for that job is a multi axis cnc.
I would think that for higher volume producers it would pay to have batches outsourced, at least to a state that has removed the bulk of the waste, yet still allowing for your customization.
I have used everything mentioned above, depending on my need for silence, difficult grain or my mood.
The draw knife is pretty good. Spindle sander too.

B

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These users thanked the author Bri for the post: SteveSmith (Thu Apr 20, 2017 8:04 am)
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PostPosted: Wed Apr 19, 2017 11:47 pm 
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Koa
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I use this. Not multi axis, but also home built. So, I take some pride in that.


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These users thanked the author rlrhett for the post (total 2): DannyV (Sun Apr 23, 2017 10:44 am) • James Orr (Sat Apr 22, 2017 11:54 am)
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PostPosted: Thu Apr 20, 2017 12:53 am 
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Brazilian Rosewood
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Rotary rasp, Ken?


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PostPosted: Thu Apr 20, 2017 3:44 am 
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Koa
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https://www.google.com/search?client=ta ... lM:&xxri=0

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PostPosted: Thu Apr 20, 2017 8:41 am 
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Koa
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For serious stock removal I have used one of these on a grinder, a carbide cup wheel from Harbor Freight (I have not tried it on a neck however...). http://www.harborfreight.com/4-1-2-half ... 66613.html Utmost care is needed. With some finesse, you can control it.

Has anybody tried a microplane rotary shaper? http://www.rockler.com/1-and-2-micropla ... rs-shapers I've wondered how they work...

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PostPosted: Thu Apr 20, 2017 9:09 am 
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Koa
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Actually I did try a Microplane for this operation and was disappointed, brand new and it did not remove material as quick or evenly as I was expecting.

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PostPosted: Thu Apr 20, 2017 11:38 am 
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Walnut
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I've tried the microplane in a drill. Didn't like it. I like the sanding drum in my cordless drill. 60 grit to take it to rough shape and then switch to finer grits. I have this one along with a longer one.
http://www.industrialabrasives.com/2x41 ... p-128.html

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These users thanked the author John J for the post: Pmaj7 (Sat Apr 22, 2017 11:32 pm)
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PostPosted: Thu Apr 20, 2017 11:53 am 
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Brazilian Rosewood
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That rotary rasp looks a bit terrifying. Like the drill press drum sander, that's cool.


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