Bob Garrish wrote:
I sort of get more perspective and less perspective on certain parts of the industry from where I am. I get to hear a lot of things that most people don't. At the same time, I can't claim personal experience actually selling guitars or doing the trade show thing, etc, as my business is similar but different enough.
There are some patterns I've seen. One is that, with the exception of just a few, everyone I know working in the guitar industry could be making more money elsewhere. Kevin Ryan worked in aerospace, Mario Proulx is an engineer, the guys who fix the machines at Taylor could make twice as much per hour as techs in industry, etc. One of the builders who inspired me most, maybe THE builder who inspired me most, recently took a 'carrot job', as he calls it, teaching the cabinetmaking program at a college and stopped building. The reason: 8-4 working hours and the possibility of retirement. This is a guy that was selling some of his guitars over the 10K mark.
Fast helps. The guys I know who are doing best for themselves keep -very- accurate track of the hours they put in, what's slowing them down, etc. If you can make them faster then you can either break into selling through dealers, etc, by pricing a bit lower (at least to the dealers) or you can just bring in more cash every year if you can sell them all! Being fast isn't the same as being careless, it's figuring out how to be more efficient without sacrificing quality. Kevin Ryan is really fast, and it's got at least as much to do with the great jigs and processes he designs with that big brain of his as the Fadal! Mario doesn't use CNC, but he has designed some great jigs to make stuff quicker.
Marketing is huge. There are occasionally guys who go grassroots, but the majority of the guys doing well have made sure to market their stuff hard and are very conscious of their brand (ie: the combination of their personal image as well as the image of their instruments).
15K a year is very conservative for overhead, 30K is what a trade apprentice makes (on strictly 40 hour weeks!)
$3K per guitar, -$500 for parts, $2500 net
That's 22 guitars per year
About 80 hours to sell it, build it, and ship it, per. You might have 60 hrs of building in there, maybe.
The 'factory standard' for man-hours into a guitar is about 40, and that's at efficient factories (ie: Taylor, etc)
A one-man or two-man shop will not be as efficient as that unless you have some -really- nice gear
60 still sounds pretty short, in hours
And if you're successfully selling 22 3K guitars after three years, you're still making $10K less per year than any trade and probably working more. And you aren't making enough to ever retire.
This is a rough business!
Bob, that's a great perspective. I made a lot more money building houses than buidling guitars.
The only things I'd argue with are your figures on overhead and the hours in a factory guitar.
In spite of the fortunes one
could spend on jigs and tools, this is a great business for people who hate to commit themselves to large monthly bills. My shop is 600 sq/ft and looks conspicuously like my garage. It could be 500 sq/ft if I was willing to give up being able to cut full sheets of plywood on my table saw (which I won't!). My only truly fixed costs are my insurance, my web host, and utilities.
Also, according to the summer 1995 issue of Guitarmaker, Taylor had between 8 and 20 hours in each guitar. An average of 13 hours. Plus.... 2.23 hours for the case, 1.02 for tooling, 1.08 for purchasing/scheduling/etc, and 0.6 hours in "manufacturing management", whatever that is.
I'd bet it's less now. But talk about overhead! Actually, per guitar, it's probably not bad.