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 Post subject: Circle Cutting Jig?
PostPosted: Thu Sep 01, 2011 10:14 pm 
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Cocobolo
Cocobolo

Joined: Wed Apr 20, 2011 11:42 am
Posts: 433
First name: micah
Last Name: medlong
City: parma
State: ohio
Zip/Postal Code: 44129
Country: usa
Focus: Build
Status: Amateur
does anyone know where I can get one for my bosch colt? or plans on to make one? [uncle]


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Thu Sep 01, 2011 10:20 pm 
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Cocobolo
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Joined: Wed Apr 20, 2011 11:42 am
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First name: micah
Last Name: medlong
City: parma
State: ohio
Zip/Postal Code: 44129
Country: usa
Focus: Build
Status: Amateur
I want to use it for rosette and sound whole cutting.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Thu Sep 01, 2011 10:38 pm 
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Cocobolo
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Joined: Wed Apr 20, 2011 11:42 am
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First name: micah
Last Name: medlong
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State: ohio
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Country: usa
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Status: Amateur
checked his site and had no listings for selling. gaah I kind of rather buy one made then make one right now.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 5:34 am 
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Joined: Sun Apr 17, 2011 8:29 am
Posts: 60
First name: James
Last Name: Lee
City: Atmore
State: AL
Zip/Postal Code: 36502
Country: usa
Focus: Build
Status: Amateur
I made the Wells-Karol jig from Chris Paulick's U-tube video and it was very easy. After finding the parts to make it with, It might have taken an hour to build.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 9:07 am 
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Cocobolo
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Joined: Tue Apr 12, 2011 2:05 pm
Posts: 229
First name: Lincoln
Last Name: Goertzen
City: Fort St John
State: BC
Country: Canada
Focus: Build
Status: Amateur
I agree with James, the jig is very easy to make. I watched Chris's youtube videos (there are three for the jig) and just went for it. It may have taken me a couple of hours, I don't remember, but I'm only into it for about $4. I modified mine for a Bosch colt, and made it slightly narrower than Chris's, and also enlarged the hole in the base.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 9:52 am 
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Joined: Wed Jan 13, 2010 12:46 am
Posts: 1247
First name: Beth
Last Name: Mayer
City: Tucson
State: AZ
Country: United States
Focus: Build
Status: Amateur
+1 for making one using Chris Paulicks YouTube vids. They are easy and inexpensive to make. I just finished mine yesterday.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 9:53 am 
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Mahogany
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First name: Orion
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Focus: Build
Status: Amateur
Make the jig. It is quite easy to do. The cost of materials is a small fraction of what it will cost you to purchase and it will work just as well.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 3:23 pm 
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Brazilian Rosewood
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Joined: Tue May 13, 2008 10:44 am
Posts: 6262
Location: Virginia
I made one for my colt out of wood. But that base looks really nice. I may have to make one of those.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 5:47 pm 
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Cocobolo
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Joined: Sat Aug 29, 2009 1:41 am
Posts: 160
I would love to buy one. Even after watching the video I don't think I could do a good job making one. If anyone is making a batch, sign me up for one. :)


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 7:28 pm 
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Brazilian Rosewood
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Joined: Sat Jun 21, 2008 10:58 am
Posts: 2774
Location: Tampa, Florida USA
Rod True was building some of the Karol bases at one time. I liked his as he was using plexi or polycarb instead of UHMW . Try and PM Rod.


Last edited by Chris Paulick on Fri Sep 02, 2011 7:41 pm, edited 1 time in total.

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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 7:29 pm 
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Brazilian Rosewood
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Joined: Sat May 22, 2010 10:32 am
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First name: alan
Last Name: stassforth
City: Santa Rosa
State: ca
Zip/Postal Code: 95404
Country: usa
Focus: Build
Status: Amateur
Tap plastics sells cutting board material that I used,
and it works well.
I don't remember what it's called,
because I don't remember much anymore.........


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 7:45 pm 
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Walnut
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Joined: Sun Jan 30, 2011 9:29 pm
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First name: Charles
City: Broken Arrow
State: Oklahoma
Country: United States
Focus: Build
Status: Amateur
This one can be fitted to any laminate trimmer router.
http://www.jsbguitars.com/productDetail ... category=9


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 7:52 pm 
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Brazilian Rosewood
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Joined: Sat Jun 21, 2008 10:58 am
Posts: 2774
Location: Tampa, Florida USA
UHHW or something like that. I just don't like the way that stuff machines but that's just me. You can use wood or whatever and custom build it to your router's size. You can also 180 the pivot section for larger holes.


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 8:34 pm 
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Joined: Tue Jan 04, 2005 10:03 am
Posts: 6680
Location: Abbotsford, BC Canada
Chris Paulick wrote:
Rod True was building some of the Karol bases at one time. I liked his as he was using plexi or polycarb instead of UHMW . Try and PM Rod.


Thanks Chris for the plug. I don't have time to build any jigs right now though.

As Todd mentioned, delrin would really be the best to make these out of.

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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 8:59 pm 
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Brazilian Rosewood
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Joined: Sat Jun 21, 2008 10:58 am
Posts: 2774
Location: Tampa, Florida USA
Same here, glad to hear you are busy building. :)
Delrin is good if it's in ones budget.
Todd, I'm pretty sure I saw a pic of one of yours that was Delrin if I'm not mistaken.


Last edited by Chris Paulick on Sat Sep 03, 2011 1:44 pm, edited 1 time in total.

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 Post subject: Re: Circle Cutting Jig?
PostPosted: Fri Sep 02, 2011 9:38 pm 
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Joined: Mon Aug 23, 2010 11:42 pm
Posts: 1714
First name: John
Last Name: Parchem
City: Seattle
State: Wa
Zip/Postal Code: 98177
Country: USA
Focus: Build
Status: Amateur
Bishop Cochran's router base is really nice for cutting rosettes. Get the small hole attachment if you get one. I have one for a porter cable router.

http://bishopcochran.com/Bosch%20Colt.html


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 Post subject: Re: Circle Cutting Jig?
PostPosted: Sat Sep 03, 2011 9:19 am 
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Joined: Wed Mar 19, 2008 11:49 am
Posts: 897
Location: Northen Cal.
alan stassforth wrote:
Tap plastics sells cutting board material that I used,
and it works well.
I don't remember what it's called,


Polyethylene, and you can get scraps pretty cheaply.


Matt Shumway wrote:
I would love to buy one. Even after watching the video I don't think I could do a good job making one.


.....Really ???........ If you think you are going to make a guitar or have made one I think this router jig is with in reach. Make a quick one out of scrap wood if you are having trouble wrapping your head around it. Just make it quick and dirty as a practice. The next one will be very easy to make one. Cutting board plastic is very easy to machine with woodworking tools and can be found at Tap plastics as scrap pieces or you can use muti-ply plywood. Any cabinet shop will have scrap 1/2" muti-ply around. It's called
Apple ply, or Baltic birch.
Give it a try, it doesn't have to be perfect, it just holds a pin to pivot the router around.
L.

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 Post subject: Re: Circle Cutting Jig?
PostPosted: Sat Sep 03, 2011 11:52 am 
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Joined: Fri Mar 24, 2006 12:42 pm
Posts: 2360
Location: Windsor Ontario Canada
First name: Fred
Last Name: Tellier
City: Windsor
State: Ontario
Zip/Postal Code: N8T2C6
Country: Canada
Focus: Build
Status: Amateur
The Wells Karol style jig has the advantage of the screw adjustment allowing for small changes in channel width, where most of the others do not have this important feature.

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 Post subject: Re: Circle Cutting Jig?
PostPosted: Tue Sep 06, 2011 3:01 am 
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Koa
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Joined: Tue Feb 10, 2009 3:41 pm
Posts: 708
Location: Bothell, WA USA
First name: Jim
Last Name: Hansen
Country: USA
Focus: Build
Status: Amateur
if money is no object, I second the Bishop Cochran jig. They aren't cheap, but they are very well made.

He's made a bunch of options available, including the fancy new dremel tools.

http://bishopcochran.com/

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