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PostPosted: Wed Feb 18, 2015 11:47 pm 
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First name: Jay
Last Name: De Rocher
City: Bothell
State: Washington
The neck joint is coming out just how I wanted it to on my first solo build with a cutaway. A nice tight joint and the angle and alignment is right on. Zipadeedoodah! bliss

I'm finishing up the detail shaping, sanding, and rounding over of sharp edges this week and then moving on to applying the finish.

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Image

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These users thanked the author J De Rocher for the post (total 2): Cablepuller (Fri Feb 20, 2015 3:33 pm) • Johny (Thu Feb 19, 2015 6:54 pm)
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PostPosted: Thu Feb 19, 2015 1:01 am 
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Lookin' good man!


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PostPosted: Thu Feb 19, 2015 1:28 am 
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Real good!

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PostPosted: Thu Feb 19, 2015 7:56 am 
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Sweet!
Nice mitered corner in the purfling...


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PostPosted: Thu Feb 19, 2015 8:46 am 
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Very clean looking work!


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PostPosted: Thu Feb 19, 2015 8:48 am 
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Congrats on the workmanship............very nice.....!!
Tom

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PostPosted: Thu Feb 19, 2015 9:03 am 
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Dang!
Nice!

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wah
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PostPosted: Thu Feb 19, 2015 9:47 am 
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Beautiful...so clean. Thanks for posting.


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PostPosted: Thu Feb 19, 2015 10:44 am 
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Looks really good. Very tight construction. Can't wait to see it under finish...

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PostPosted: Thu Feb 19, 2015 11:18 am 
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Nice fit!


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PostPosted: Thu Feb 19, 2015 11:30 am 
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Brazilian Rosewood
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There nothing better then looking at perfection, beautiful.


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PostPosted: Thu Feb 19, 2015 12:22 pm 
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Nice...I like that heel shape. It really blends the neck into the cutaway


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PostPosted: Thu Feb 19, 2015 12:42 pm 
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Very nice!


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PostPosted: Thu Feb 19, 2015 7:59 pm 
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They've all said it before me. YES! You had a very good day in the shop! Man, I can hardly wait to see pictures of this beauty finished.

...for that matter, I'd enjoy seeing more progress pictures, too!


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PostPosted: Fri Feb 20, 2015 12:02 am 
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Thanks a lot for all the positive comments. They are much appreciated.

cphanna wrote:
They've all said it before me. YES! You had a very good day in the shop! Man, I can hardly wait to see pictures of this beauty finished.

...for that matter, I'd enjoy seeing more progress pictures, too!


I'll post a few photos after the pre-finish prep work is done in a couple days.

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PostPosted: Fri Feb 20, 2015 12:51 am 
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I'm assuming this will be finished with the neck attached. If not, and you are finishing the neck and body separate then you will want a bit of space alongside those two edges (the cutaway side and the heelcap region). You probably already know this but I thought I would mention this regardless. And like the others have said, very nice work !!!


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PostPosted: Fri Feb 20, 2015 12:57 am 
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I'll be finishing with the neck and body separate.

Sorry, but I don't understand what you mean by a bit of space. I get which edges you are taking about.

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PostPosted: Fri Feb 20, 2015 1:19 pm 
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Hi Jay,
I find that the finish will want to "round" over those hard edges slightly -- with your current setup, this would make a perfectly mated heel surface difficult and you might end up with a small gap at those edges because of this "round over" effect. Also, if you make the finish a complete right angle at those locations, some finish types will be more likely to chip. I've found that giving those edges a space of roughly 1/32" is the closest I can get to achieving a flush fit with a separate neck/body finish. You experiences may be different but I thought I would chime in regardless.

Beautiful work !!!


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PostPosted: Fri Feb 20, 2015 2:05 pm 
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I'm glad you brought this up because I've been debating how to handle the finish on that joint. I understand what you are saying about the finish wanting to round over at the edge but I'm still being thick about what you are referring to by a 1/32" space. Do you mean hold the finish back from the edge by that much?

A related issue I've been wrestling with is whether to apply the finish on the surface of the body that ends up inside the neck joint particularly on the cutaway side. I think that a layer of finish between the body and the heel would show as a distinct line at the joint between the cutaway and the heel. I built a guitar with a cutaway with a similar joint few years ago in a class. In that case, the body was Macassar ebony so it wasn't an issue because the line just blended in with the dark ebony at the joint. With the light colored mahogany on both sides of the joint with this guitar, I'm guessing the line would show up.

I'm thinking about masking off the body and the heel faces that end up inside the neck joint on the cutaway side and behind the heel cap so that the finish doesn't get applied to them. Then do all the level sanding and fine sanding of the finish across the cutaway and heel cap joints with the neck temporarily bolted to the body. I think that having no finish on the inside surfaces of the joints combined with level sanding across the joints with the neck on the body might give a clean joint. There would be the hassle of putting the neck on and taking it off several times and I would have to super careful to not ding the edges, but it might work. What do you think?

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PostPosted: Fri Feb 20, 2015 2:49 pm 
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Hi Jay,
By gap, I mean offset the heel at least 1/32" from those 2 edges. As regards the finish, you absolutely won't see the finish from the cutaway side if you finish the heel region -- unless, of course, your finish is incredibly thick.

You may try this -- spray the finish somewhat thicker at the upper bout (0.008" or thereabout). This will give you some thickness to sand the area very flat and possibly eliminate the rounding over of the finish. You also may try saturating that area with a bit of super glue just to ensure that the finish won't delaminate (pretty common with stuff like polyester).

If you go for the flush look, I would maybe try to level sand and buff those areas with the neck attached to prevent the finish from rounding over slightly during the leveling/buffing stage. Overall, I do think it is just easier to offset those edges slightly because I think some amount of round over will occur -- AND I think that will make achieving a flush heel joint much more difficult.


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PostPosted: Fri Feb 20, 2015 3:02 pm 
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Ok, I got it now. Thanks a lot for taking the time to explain. And thanks for your helpful suggestions.

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PostPosted: Mon Feb 23, 2015 11:29 pm 
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As promised, photos after the prep work for putting on the finish. The back, sides, neck, and rosette look much lighter now than they will once the finish is on.

Image

Image

Image

Image

Image

Image

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PostPosted: Tue Feb 24, 2015 9:12 am 
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Looking forward to seeing it pop once the finish goes on. I'd bet you are too. I like the fret markers! Cool idea.


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PostPosted: Tue Feb 24, 2015 9:17 am 
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Toonces wrote:
Hi Jay,
By gap, I mean offset the heel at least 1/32" from those 2 edges. As regards the finish, you absolutely won't see the finish from the cutaway side if you finish the heel region -- unless, of course, your finish is incredibly thick.

You may try this -- spray the finish somewhat thicker at the upper bout (0.008" or thereabout). This will give you some thickness to sand the area very flat and possibly eliminate the rounding over of the finish. You also may try saturating that area with a bit of super glue just to ensure that the finish won't delaminate (pretty common with stuff like polyester).

If you go for the flush look, I would maybe try to level sand and buff those areas with the neck attached to prevent the finish from rounding over slightly during the leveling/buffing stage. Overall, I do think it is just easier to offset those edges slightly because I think some amount of round over will occur -- AND I think that will make achieving a flush heel joint much more difficult.


Duh... buffing the heel area with the neck on. Great tip. I'd have figured it out eventually...

Thanks


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